滴液系統 Dispenser
 
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滴液系統照片

 
 
★ 採減重式計量--可有效防止蒸發影響準度
     Loss-in-weight measuring method --Prevent evaporation affecting the dispensing accuracy.
天平增重法  

1.防止天平秤面或杯身的殘留水分蒸發影響準度
計量一配方假設需要10-20秒,
當室溫30度時,蒸發量達0.02g/20秒。
以計量6g為例,因蒸發所產生的最大誤差為:
(0.015÷6)×100%=0.3% (蒸發主要影響濃度偏深)
2.軟體紀錄母液剩餘量,可知優先泡藥順序
母液瓶每次計量都經過天平稱重,可知剩量預先泡藥
3.計量時轉盤無須升降,速度更快
動能單純,僅需水電,無須氣源;計量時可投入面料

1. Prevent the residual water on balance surface or the cup body evaporation influence dispensing accuracy.
For example:
Dispensing a recipe usually need 10-20 second. When the room temperature 30 ℃, the evaporate speed is 0.02g/20 s.
If dispense 6g, use 15 second the maximum error caused by evaporation is
(0.015 / 6) * 100%=0.3% (evaporation mainly affect the color chroma)
2. Software records the remaining amount of mother liquid when the bottle last dispensing, so the user can known the priority
of making mother liquid.
3. Without turntable lifting, the dispensing speed is faster, and the kinetic energy is simple.
And can put the fabric into dyeing cup during dispensing process.

天秤減重法
 
 
 
★ 直通式母液瓶設計--防止分散性染料滴液不穩
     The straight through type solution bottle – Better choice for dispensing disperse dyes solution.
直通式母液瓶

 

原理:
自然水壓止漏,由天平上的電磁閥頂開滴液橡膠,使母液透過小孔流下
優勢:
1.垂直管路設計,防止染料堆積於管路中(特別是分散染料)
2.無須每瓶配備電磁閥,免去維護保養點徒手就能拆卸清洗
3.採用PC材質,不易摔壞,降低耗材成本

Concept:
Water pressure holds the valve down to prevent leakage. The electromagnetic valve on balances will
knock the bottle valve to dispense and weigh the solution.

Advantage:
1. Solution liquid could be dispensed onto mixing cups straightly without flowing through additional pipe
    to prevent precipitation.
2. No electromagnetic valve installed on each bottle to cause potential leakage problem.
    It’s easy to maintain and clean.
3. Bottles are made by PC against crashing.

 
 
 
★ 免攪拌軸、攪拌磁石設計--母液瓶直接正反轉動帶動瓶內液體攪拌
     No stirring magnet or rod -- turn the solution bottle positively and negatively.
免攪拌磁石  

攪拌軸/磁石的壞處:
1.泡藥時就投入,會影響天平準度
2.磨損母液瓶底,使母液瓶變成耗材
3.如果漏放,用到該瓶配方都不對色。100個磁石即100個疏失機會。
4.高濃度時,磁石或攪拌軸成汙染源

Why it’s bad to use stirring magnet / rod :
1. Put the magnet during solution making process will affect the accuracy of balances.
2. Bottom of solution bottle would be damaged.
3. Adding anything onto the bottle during mixing process is adding potential risk for management.
4. Put-in and take-out the stirring magnet/rod will cause potential pollution, especially when the
    concentration of solution is high. 

 
 
 
★ 天平自動校正功能
     Automatic leveling on four balance:
天平校正  

當機台閒置時,或設定時間到,機械手自動抓取校正杯,進行四天平校正
染廠對於天平的管理普遍不佳:天平說明書或校正砝碼遺失、無落實定期校正

System will implement automatic leveling on all balances regularly to ensure the accuracy of scaling based
on your setting time.

 
 
 
★ 計量流程 - 集各式滴液機優點於一身
     Technological Process-Gathering kinds of dispensing's advantage together.
流程
       
       
       
★ 雙天平泡藥流程示意圖
     Two balance to making solution operation process diagram
泡藥流程
 
 
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名稱
Name
滴液機
Dispenser
泡藥機
Solution Maker
攪拌機
Mixer
尺寸 L×H×W cm
Machine Dimension
160 × 270 × 186 60 × 57 × 113 75 × 32 × 34
重量 kg
Machine Weight
390 50 12
母液瓶數
Mother bottles Qty.
140 杯位 -- 8 杯位
母液容量
Mother bottles vol.
1000 ml   1000 ml
天平量程 Balance
Measuring range
3000 g 3000 g、300 g --
天平精度 Balance
Measuring Accuracy
0.01 g 0.01 g 、 0.001 g --
計量速度
Dispensing Speed
30分鐘mins / 30杯recipe -- --
計量精度
Tolerance
± 0.02 g -- --
計量杯位
Dispensing Capacity
雙轉盤 30 杯位
30 Cups on 2 turntables
-- --
骨架材質
Structure Material
不鏽鋼噴漆 Stainless steel
電源 Power 220v
需要獨立接地
220v
水源 Water Source 入水 8×5水管
排水 16×12水管
入水 8×5水管
排水 四分牙口
--
耗電量/最大功率
Regular power consumption
1.7/2.5 KW/H 2.2/3.5 KW/H 0.1 KW/H
工作溫度
Operating temperature
10-25度 恆溫恆濕 --
操控介面
Control interface
各需自備一組電腦,主機需有RS232接口
Need to prepare a computer with RS-232 COM
--









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